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Chinese Aluminum gin pole for tower erection,how to choose?

Chinese Aluminum gin pole for tower erection,how to choose?

2025-09-12
1. What is an Aluminum Gin Pole?
  • A temporary lifting device used for raising tower members, cross-arms, and even full tower sections.
  • Made from high-strength aluminum alloy, lighter than steel, making it easier to transport and erect.
  • Configurable in different lengths (modular sections bolted together).
2. Key Selection Criteria
A. Rated Load Capacity
  • Expressed in kN or tons.
  • Must exceed the maximum load you plan to lift, with at least 25–30% safety margin.
  • Typical:
    • 1–3 tons → for light angle members.
    • 5–10 tons → for tower panels and sections.
    • 15–20+ tons → for heavy transmission towers (400–765 kV).
B. Length (Height)
  • Gin pole length should be higher than the tower section being erected.
  • Common lengths: 6 m, 9 m, 12 m, up to 24 m.
  • Longer poles = higher lifting height, but lower load capacity (due to bending).
C. Working Angle
  • Installed with an inclination (5–15°) for stability.
  • Capacity reduces as the angle increases — always check the manufacturer’s load chart.
D. Pole Construction
  • Telescopic or modular sections → easier to transport and adjust height.
  • Aluminum alloy grade (e.g., 6061-T6) → ensures strength and corrosion resistance.
E. Accessories
  • Sheaves/pulleys sized for the rope/steel wire used.
  • Guy lines (usually 3 or 4) to stabilize the pole.
  • Base plate or ground anchoring system for stability.
3. How to Match Gin Pole to Project
  1. Tower Type
    • Small distribution towers (≤33 kV): light 1–3 t poles, 6–9 m.
    • Sub-transmission towers (66–132 kV): 5–10 t, 9–15 m.
    • Transmission towers (220–400 kV): 10–15 t, 12–18 m.
    • UHV towers (500–765+ kV): 15–20+ t, 18–24 m.
  2. Member Weight
    • Find the heaviest section/panel to be lifted.
    • Select a pole with capacity ≥1.25 * heaviest load.
  3. Erection Method
    • Piece-by-piece erection → shorter poles acceptable.
    • Block/panel lifting → requires higher capacity and longer pole.
  4. Site Conditions
    • Narrow sites → modular aluminum poles easier to handle.
    • Coastal/corrosive areas → aluminum is preferred over steel.
4. Safety Considerations
  • Always use certified poles with load test reports.
  • Follow manufacturer’s load-angle chart — capacity decreases with tilt.
  • Use swivel blocks, anti-twist rope, and proper anchoring.
  • Inspect pole joints, pins, and guy ropes before every lift.

Rule of Thumb:

  • Capacity: Heaviest load * 1.25 safety factor.
  • Length: Tower section height + clearance.
  • Material: High-strength aluminum (lightweight, corrosion resistant).
  • Accessories: Guy lines, base, pulley matched to load.
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Blog Details
Created with Pixso. Home Created with Pixso. Blog Created with Pixso.

Chinese Aluminum gin pole for tower erection,how to choose?

Chinese Aluminum gin pole for tower erection,how to choose?

1. What is an Aluminum Gin Pole?
  • A temporary lifting device used for raising tower members, cross-arms, and even full tower sections.
  • Made from high-strength aluminum alloy, lighter than steel, making it easier to transport and erect.
  • Configurable in different lengths (modular sections bolted together).
2. Key Selection Criteria
A. Rated Load Capacity
  • Expressed in kN or tons.
  • Must exceed the maximum load you plan to lift, with at least 25–30% safety margin.
  • Typical:
    • 1–3 tons → for light angle members.
    • 5–10 tons → for tower panels and sections.
    • 15–20+ tons → for heavy transmission towers (400–765 kV).
B. Length (Height)
  • Gin pole length should be higher than the tower section being erected.
  • Common lengths: 6 m, 9 m, 12 m, up to 24 m.
  • Longer poles = higher lifting height, but lower load capacity (due to bending).
C. Working Angle
  • Installed with an inclination (5–15°) for stability.
  • Capacity reduces as the angle increases — always check the manufacturer’s load chart.
D. Pole Construction
  • Telescopic or modular sections → easier to transport and adjust height.
  • Aluminum alloy grade (e.g., 6061-T6) → ensures strength and corrosion resistance.
E. Accessories
  • Sheaves/pulleys sized for the rope/steel wire used.
  • Guy lines (usually 3 or 4) to stabilize the pole.
  • Base plate or ground anchoring system for stability.
3. How to Match Gin Pole to Project
  1. Tower Type
    • Small distribution towers (≤33 kV): light 1–3 t poles, 6–9 m.
    • Sub-transmission towers (66–132 kV): 5–10 t, 9–15 m.
    • Transmission towers (220–400 kV): 10–15 t, 12–18 m.
    • UHV towers (500–765+ kV): 15–20+ t, 18–24 m.
  2. Member Weight
    • Find the heaviest section/panel to be lifted.
    • Select a pole with capacity ≥1.25 * heaviest load.
  3. Erection Method
    • Piece-by-piece erection → shorter poles acceptable.
    • Block/panel lifting → requires higher capacity and longer pole.
  4. Site Conditions
    • Narrow sites → modular aluminum poles easier to handle.
    • Coastal/corrosive areas → aluminum is preferred over steel.
4. Safety Considerations
  • Always use certified poles with load test reports.
  • Follow manufacturer’s load-angle chart — capacity decreases with tilt.
  • Use swivel blocks, anti-twist rope, and proper anchoring.
  • Inspect pole joints, pins, and guy ropes before every lift.

Rule of Thumb:

  • Capacity: Heaviest load * 1.25 safety factor.
  • Length: Tower section height + clearance.
  • Material: High-strength aluminum (lightweight, corrosion resistant).
  • Accessories: Guy lines, base, pulley matched to load.